

Ropes
and Wedges
All
top and back plates are joined by an ancient Egyptian technique using ropes
and wedges, providing consistant pressure along the length of the plates.
Later, joined plates will be run through the abrasive planer, bringing them
closer to their final thickness.

Bridge Jigs
Ebony
bridges go through a series of over 15 separate steps during construction.
After bridge blanks are properly trimmed and have proper thickness,
they go to the saddle slotting jig, the bridge pin hole jig, and the
outside profiling jig. Later they will be brought to their final signature
shape by hand.
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Abrasive
Planer
Every
piece of wood that goes into the construction of each guitar goes through
the abrasive planer, ensuring precise thickness, end to end and side to
side.

Side
Forms
Sides
are held in forms to ensure they will keep their shape while gluing sides
to braced tops. The forms are also used to hold sides for gluing kerfing,
sanding and profiling edges.

Side
Bender
All
sides are bent using the universal side bending machine built from plans
developed by Charles Fox with spring steel slats, an 875 watt heat blanket
and dimmer switch. Sides are wet and are bent to near perfection in minutes,
later to be touched up by hand. |
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Dove
Tail Jigs
Fondly
referred to as Frankenstein and The Bride of Frankenstein, our dovetail jigs
have been reinvented and tweaked to perfection. They may not look pretty,
but they get the job done exceptionally well!

Position
Marker Jig
After
the fingerboards are slotted and sanded to thickness, they are placed in the
position marking jig and drilled to accept the mother of pearl position markers.
A pin in the drill press table, lined up with the drill bit, fits snugly into
the jig bushing ensuring perfectly consistent results. |
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The
Shop
The
Art
of Making
Fine Guitars
One at a Time.
Creating
a fine guitar combines the science of physics with the aesthetics of art
and craftsmanship.
It really takes a ton of time, effort and skill to make a guitar from
scratch. But,
it has its benefits. I know about every detail of every guitar I build.
That means if you have a question, I most likely will have the answer.
That's
rare in today's cookie cutter world.
Jeff

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